Case Study of Sun Pharma – Energy Tracker

Sun Pharmaceutical Industries Ltd. is a multinational pharma company and one of the major players in generic drug market at Indian and International level, having 40+ manufacturing sites spanning over 6 Continents.

Challenges

  • Manual Data Collection : Create, Distribute and collect the information on the different templates of excel spread sheets from set of departments across the verticals via emails from different plants from India & International Sites
  • Capturing the Values : Difficult to extract the values from hundreds of operating parameters like Broilers, Air Compressors, Chiller Plants, HVAC, Generators, Electricity and other disparate sources
  • Timely Reports : Unable to generate the MIS Reports like weekly/monthly consumption reports, Power & Energy Index, Cannot monitor KPI’s, Production Details of Sites, Actual Values and many more. Time consuming process for reporting and slowed the process

Solution

  • Highly flexible, user friendly, can access real time data from any where
  • Single Interface has been created for the all the users based on the Plant Sites to Input the data
  • Generate automatically any type of MIS Reports like Weekly/Monthly Consumption Reports, Usage details of Equipment’s, Utility Month efficiency, detailed summary of various KPI’s, Power Index and Steam Ratio’s and etc.as required with a single click based on data given
  • Full control on data with secure access to specific users to restrict major information based on column and cell wise

Results

  • Reduce your time of manual data collection, upgrade legacy systems with Integration to fetch the data, or make better use of the data you generate
  • Monitor the Energy Use in all the Plants with past years of models for comparison with Actuals/Historical Values and Results in more accurate consolidated reports with a bottom- up approach
  • Identify the loopholes where they can reduce the various input parameters costs
  • Assign tasks and deadlines to specific users and view their status in a real time.
  • Confusion eliminated simplifying the process thus saving precious time and effort of users with ROI recognized by next quarter.