Specific Energy Consumption(SEC) / Enterprise Energy Management
More energy is used in manufacturing and engineering than in most other industries. Because of the additional energy they use, they are among the most expensive to run.
The amount of energy that these and other life sciences sectors use must be reevaluated by businesses. The SEC value, or specific energy consumption, can assist in determining how much energy a firm consumes and how efficiently it is managed. Analysis of how a company uses coal, gas, air, and water, and other resources must be done properly.
Some of the Major Concerns
- The industry is confronted with issues relating to product quality, process efficiency, cycle durations, and waste quantities. The industry must manage its materials while decreasing downtime and guaranteeing regulatory compliance
- Engineering and life sciences companies frequently exceed their energy value restrictions. They end up incurring more operational expenses
- Working together across departments is often difficult. Their data may come from many different places, such as SAP, LIS, PLCs, and MES
- The calculation of KPIs for all plants, including blast and oxygen furnaces, is also difficult to do. However, even if the data is computed correctly and uniformly, the input procedure might still have flaws and mistakes
Detailed Problem Statement
Regulations under the Environmental Protection Act pose the biggest difficulty in trying to get results. To safeguard the environment and avoid excessive CO2 emissions when burning fuels, a firm in the life sciences sector must fulfill all EPA criteria. Businesses that have ineffective processes may not be able to fulfil these EPA requirements.
As many as a hundred different divisions within the SEC are working to examine the manufacturing and energy consumption guidelines. Firms may have a difficult time collecting data and verifying that they are effectively managing power while also complying with all EPA regulations if they have to compute comprehensive equipment values.
Users will have to manually collect their data from several platforms and export it to an Excel file daily. After that, an email with the data must be sent to the plant’s administrators for their approval. Human mistakes, incorrect reports, and the difficulty of transferring data by email to a third party on time could all influence the process. As a result of this, getting accurate findings and adhering to all EPA regulations might be a challenge for certain organizations.