AmpleLogic MES

Manufacturing Execution System

Achieve Pharma Manufacturing Excellence

Elevating Pharmaceutical Manufacturing Operations

AmpleLogic Pharma MES addresses the unique challenges of pharmaceutical manufacturing with real-time insights, optimized worksheet preparation and shop floor execution. The cloud-based Manufacturing Execution System empowers pharma businesses to optimize drug manufacturing lifecycle from planning to final packaging ensuring consistent quality and regulatory compliance. AmpleLogic Pharma MES offers superior data integrity and a user-friendly interface for easy understanding of workflow and activities.

Tailored Application

Address specific manufacturing requirements effortlessly

Seamless Integration

Real-time integration with equipment, SAP and other ERP systems, and applications

Enhanced Security

Electronic signatures and audit trails ensure data confidentiality and traceability

Continuous Improvement

Regular product upgrades ensure organizations stay ahead of industry standards

Challenges with Pharma MES Software

Regulatory Compliance

MES must ensure traceability, data integrity, and compliance with regulations such as cGMP and regulations by agencies like FDA, EMA, and others. This often requires extensive validation and documentation, increasing complexity and cost

Data Integration

Pharma MES needs to integrate with various systems, such as ERP , LIMS, and SCADA (Supervisory Control and Data Acquisition). Achieving seamless, real-time data exchange across these systems can be challenging due to differing standards, data formats, and legacy systems.

Scalability and Flexibility

Pharma MES must scale and adapt to changing manufacturing needs, handling various processes, batch sizes, and formulations. Companies manage large-scale production and small batches, so MES must support variability without extensive reconfiguration.

Data Security and Integrity

MES systems in the pharmaceutical industry must ensure high data integrity, as any unauthorized change or data loss can have serious consequences for patient safety and regulatory compliance. The challenge lies in managing secure, audit-trailed data storage and access control.

Batch Management and Traceability

Pharma MES must support complex batch management, from raw material receipt to finished product. It needs to ensure complete traceability of materials, ingredients, and processing history to facilitate quality control and recalls, if necessary.

Skilled Workforce Requirement

Managing an MES demands skilled professionals knowledgeable in both IT and pharmaceutical processes. Training staff to use MES efficiently while keeping up with technological advancements and regulatory updates poses a significant challenge for many organizations.

Why Choose AmpleLogic MES?

AmpleLogic MES system delivers unparalleled advantages to pharmaceutical manufacturers with Shop floor execution, auto in-process checks and result validation. With dynamic dashboards, exception handling and real-time alerts, the software streamlines operations, mitigating compliance risks and boosting productivity. Experience the power of complete customization, seamless integration and top-notch security with AmpleLogic MES. Our solution ensures regulatory compliance with operational excellence and maintain the highest quality assurance standards.

Batch Planning

Streamline batch planning, issuance, and approval processes

Master Record Management

Maintain accurate records of raw materials, equipment, and SOPs

Recipe Management

Ensure precise dispensing, manufacturing, and packing processes

Electronic Batch Record

Integrate equipment and capture operator-based events seamlessly

Components of AmpleLogic MES

Electronic Batch Record (EBR)

Captures and manages batch data digitally, ensuring real-time tracking, regulatory compliance, and complete traceability throughout the production cycle.

Electronic Logbook

Replaces traditional paper logs with a digital system that records equipment usage, maintenance, and cleaning, enhancing accuracy and accessibility of records

Master Batch Records (MBR)

Provides standardized templates for each product batch, defining materials, instructions, and quality parameters to ensure consistent production and compliance

Recipe & Process Management

Controls and manages recipes and production processes, allowing for flexibility in formulations and supporting precise adjustments for different product requirements

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Ace Pharma Manufacturing with AmpleLogic MES Software

Design Batch Template

Streamline batch planning, issuance and approval processes for enhancing operational agility

Streamline Processes

Simplifies workflows and reduces inefficiencies, leading to improved productivity and cost-effectiveness

Auto Validation

Ensures that production processes and outputs meet predefined standards and specifications, enhancing accuracy and compliance

On Screen SOPs

Provides real-time SOPs to guide operators through production processes, ensuring consistency and adherence to best practices

Shop Floor Execution

Real-time tracking of production processes ensuring efficient workflow management. Enables immediate response to issues, optimizing productivity and maintaining product quality

Guided Processes

Offers instructions and prompts to assist operators through each stage of production, improving efficiency and reducing errors

Animated Activity Status

Aminated icons of activity status helps associates easily understand the current ongoing activity taking place without hindrance

Detailed Indexing

BMR number assigned to each product type and separate batch number given for easy tracking and assessment of product

Detects Discrepancies

Swiftly detects and resolves non-conformances and deviations with an efficient exception handling module

Electronic Signatures and Audit Trails

Electronic signatures ensure proper authorization, traceability, and compliance with regulatory standards. Keep record of audit trials across different fields

Reminders & Alerts

Receive timely reminders for pending tasks and alerts for escalations for batch record approval. Automated email alerts for each stage of batch record approval

Product Label Management

Manages product labelling within the system. Centralized control for product label consistency

Track User Activity

Monitor user activity with precise date and time stamps

Execution and Monitoring

Manages and tracks real-time production processes, ensuring efficient operations and adherence to schedules

Production Scheduling

Coordinates and optimizes the allocation of resources and tasks to meet production goals efficiently

Modular Design

Tailor processes with drag-and-drop interface for each batch. Effortlessly manage specific activities for individual batches

Seamless Integration

Integrate with internal and third-party applications like SAP, DMS, eQMS etc. for data extraction

Packaging Components

Handle diverse packing requirements according to product

Barcodes and QR Codes

Improved traceability with barcode technology

Cloud based MES System

Amplelogic's Cloud based MES system offers scalability and seamless integration with other cloud applications, enhancing data sharing and operational efficiency in manufacturing.

Future Idea

Graphical representation, contextual search and voice recognition for addressing challenges of tomorrow

MES System Integration

Seamlessly integrates MES with existing enterprise systems, optimizing data flow and ensuring streamlined operations.

Electronic Signature

Electronic Signature helps in authenticating processes thereby adhering to regulatory compliances proposed by US FDA, EU EMA, etc

Role Based Access

Role-based access for handling different layers of a process according to professional experience and learning

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Unlocking the Potential of Pharma MES: A Comprehensive Guide to Manufacturing Execution Systems in the Pharmaceutical Industry

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Frequently Asked Questions

Through features like electronic signatures, audit trails, and adherence to global regulatory standards.

Yes, it offers 100% customization based on client needs, ensuring suitability for diverse production environments.

It provides complete electronic records, ensuring organizations are prepared for regulatory audits at all times.

With features like dynamic dashboards and automated notifications, it facilitates seamless collaboration and communication.

With its faster deployment process and continuous product upgrades, organizations can experience enhanced efficiency within a short timeframe.

A Manufacturing Execution System (MES) is a software solution that connects, monitors, and controls manufacturing processes on the shop floor. It provides real-time data on production activities, helping manufacturers optimize operations, improve efficiency, and ensure product quality. MES systems bridge the gap between enterprise resource planning (ERP) and production equipment.

Yes, Amplelogic offers a cloud-based Manufacturing Execution System (MES) that provides manufacturers with the flexibility and scalability they need to optimize their production processes. Our cloud solution enables real-time monitoring and management of operations from anywhere, ensuring improved efficiency, enhanced collaboration, and seamless integration with existing systems. Experience the benefits of a modern MES with Amplelogic’s cloud-based offering.

A Manufacturing Execution System (MES) in production is a software solution that monitors and manages manufacturing processes in real-time. It connects production equipment with enterprise systems, enabling efficient scheduling, quality control, data collection, and traceability, ultimately enhancing operational efficiency and product quality on the shop floor.

 

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