Case Study of JSW Steel – Enterprise Energy Management

JSW Steel Limited is world 6th Largest Steel Plant, operates with Single Location Plant at Vijayanagar, Karnataka. They have implemented the Solution – Specific Energy Consumption Calculation (SEC) Solution (Energy Management)

Challenges

• JSW Steel Ltd had a major challenge in terms of Manual Data Collection and Reporting Data by using Large Excel Spread Sheets across the vertical departments.
• Slowed their workforce utilization, process improvements and was prone to human errors in data capturing.
• Difficult to do Data Analysis, No Collaboration of third-party application’s for data consolidation

AmpleLogic Solution – Enterprise Energy Management Solution

• Data Collection and Reporting – Automatically generate reports, dashboards, Graphical Representation view, consolidation of data based on business needs or user needs
• Integration – Based on Business Logics, connects seamlessly with any information solutions for collecting and reporting on data from disparate solutions
• Single Platform:- Connects all Top to bottom line management on a single source of truth to get a big picture of their operational

Results and Benefits – SEC Calculation

• Enterprise Energy Management Solution had Improved workforce utilization, continuous improvement in the process.
• Secure data, access to real-time information analysis to make quick decisions based on functionality
• No email attachments, No IT Help, Reduced time from hours to minutes, No deviations, drag & drop features to build or change any process in future with business logic
• Workflows, charts, forms, and other documents can be created with the drag-and-drop system

Output of Solution

• Calculation of Total Specific Energy Consumption, Energy Intensity, Steam & Fuel Ratio, Consumption Reports
• Monitor numerous KPI’s like Gcal/TP, Kcal/Kg, Kwh &etc.
• Identification of Plant Efficiency/ Energy Consumption based on production
• Identification of Energy/ material inputs costs per ton of production on Plant wises.
• Auto generate the various energy reports, summary reports and other necessary reports

To schedule a demo on AmpleLogic Energy Management or Specific Energy Calculation Solution, email us at info@amplelogic.com