Case Study of JSW Steel – Enterprise Energy Management

JSW Steel Limited is world 6th Largest Steel Plant, operates with Single Location Plant at Vijayanagar, Karnataka.

Challenges

  • JSW Steel Ltd, had a major challenge in terms of Manual Data Collection and Reporting Data by using Large Excel Spread Sheets across the vertical departments.
  • Slowed their workforce utilization, process improvements and was prone to human errors in data capturing.
  • Difficult to do Data Analysis, No Collaboration of third party application’s for data consolidation

Solution

  • Data Collection and Reporting – Automatically generate reports, dash boards, Graphical Representation view, consolidation of data based on business needs or user needs
  • Integration – Based on Business Logics, connects seamlessly with any information solutions for collecting and reporting on data from disparate solutions
  • Single Platform:- Connects all Top to bottom line management on a single source of truth to get big picture of their operational

Results & Benefits

  • Improved workforce utilization, continuous improvement in process.
  • Secure data, access for real time information analysis to take quick decisions based on functionality
  • No email attachments, No IT Help, Reduced time from hours to minutes, No deviations, drag & drop features to build or change any process in future with business logics

Output of Solution

  • Calculation of Total Specific Energy Consumption, Energy Intensity, Steam & Fuel Ratio, Consumption Reports
  • Monitor numerous KPI’s like Gcal/TP, Kcal/Kg, Kwh &etc.
  • Identification of Plant Efficiency/ Energy Consumption based on production
  • Identification of Energy/ material inputs costs per ton of production on Plant wises.